In May 2021, DALLCON was awarded with a contract by Civmec, an Australian construction and engineering company, for the supply and delivery of custom precast footings and pedestals to Fortescue Metal’s Iron Bridge Magnetite Project in the Pilbara Region of Western Australia. As per the contract, DALLCON supplied and delivered all the precast concrete components […]
Roy Hill Package 3 Transformer Blast Walls
CLIENT
BGC ContractingVALUE
$0.8 MillionCOMPLETION DATE
January 2015 - March 2015CATEGORY
MiningPROJECT DESCRIPTION
The Roy Hill Project is a 55 million tonne per annum (Mtpa) iron ore mining, rail and port project being developed in West Australia’s Pilbara region.
The Project will consist of:
- Mining operation for 55Mtpa hematite iron ore;
- Crushing, screening and processing lump and fines products;
- Stockpiling and train loading;
- A 344km standard gauge, single line, dedicated heavy-haul railway from the mine site to Port Hedland; and
- Port facility located at Port Hedland for receiving, stockpiling, screening.
Lead contractor Samsung C&T awarded the Package 3 contract valued at $420 million to BGC Contracting. This package involved all the civil earthworks, concrete works and general infrastructure of the port component of the project, located in Port Hedland. As a leading Western Australian based precaster with a strong working relationship with BGC, we collaborated from design stage until delivery of the precast walls, successfully completing 9 compounds (approximately 100 panels) in a little over two and half months.
Initially designed as insitu walls, Dallcon helped eliminate the immense task of constructing these compounds with this method, by providing a more efficient and stronger option – precast tilt panels. Project requirements included;
- 300mm thick panels (steel finish moulds fabricated in-house)
- 50MPa concrete project specified mix
- Various cast-in connections (grout tubes and ferrules)
- Galvanised connection brackets
- Stringent company and project quality standards
All product was manufactured transported to site using our own fleet of equipment.
PRODUCTS USED
Nathan Lucken
Project Manager
HYBRID SYSTEMS AUSTRALIA PTY LTD
Received all the blocks to date. Much appreciated for aligning the deliveries to site. Well done. Was perfectly coordinated in with our crane and civil works so thank you for that.
Project Gallery
CUSTOM PRECAST SOLUTIONS
We supply custom made things ranging from custom panels to other stuff
PROJECTS
WHAT WE HAVE ACCOMPLISHED
Telfer – Mill Ramp
In October 2019, Dallcon had awarded with a contract to manufacture and supply precast slabs and footings for a milling project in Pilbara, Western Australia. Given a timeline of only four weeks in design, cast and cure all the 18 units of precast, all were successfully delivered on time. Precast Ramp Slabs (6000mm Long x […]
Georgiou – Roy Hill Rail Bridge
Funded by Roy Hill Iron Ore in partnership with Main Roads WA, who is managing the design, procurement and maintenance elements of the initiative. The project involves the construction of a new bridge over the Roy Hill rail line in Port Hedland WA 6721. It comprises of a 95-metre-long reinforced concrete box culvert structure magnificently […]
Dampier Boat Ramp Upgrade
In May 2014, Dallcon helped BGC Contracting to construct a boat ramp facility at Dampier as part of a tourism development in the area. Dallcon manufactured and delivered all precast components for the ramp including 32 precast ramp panels. Due to the corrosive environment strict quality requirements were specified. The requirements included galvanized reinforcement, S50 […]
Mooka Ore Car Repair Shop Electrical Pits
In June 2014, Dallcon won the contract to supply custom electrical pits to McConnell Dowell for the BHP Billiton Mooka Ore Car Repair Shop (OCRS) contract in Port Hedland. Works included the manufacturing of these pits (with custom cast-in fittings, step-irons and additives to suit aggressive ground conditions) and also delivery to site. Dallcon worked […]
MT Webber Mine Precast Footings
Mt Webber is Atlas’ fifth mine to be developed, with development commencing only five years after Atlas’ first mine commenced production. The mining contract was awarded to BGC Contracting who had the responsibility of developing the project as well as the mining, crushing and screening, when it got underway in April 2014. Dallcon was engaged […]
Maac Carpark Upgrade
Marmion Foreshore Car Park sits between the Marmion Angling & Aquatic Club, Marmion Beach and the busy and popular coastal tourist strip of West Coast Drive. The carpark underwent a major redesign which improved accessibility to the beach and upgraded the parking capacity from 42 to 82 bays. With the existing car park located between the […]
Roy Hill Package 3 Transformer Blast Walls
The Roy Hill Project is a 55 million tonne per annum (Mtpa) iron ore mining, rail and port project being developed in West Australia’s Pilbara region. The Project will consist of: Mining operation for 55Mtpa hematite iron ore; Crushing, screening and processing lump and fines products; Stockpiling and train loading; A 344km standard gauge, single line, dedicated […]
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TESTIMONIALS
CLIENT SUCCESS STORIES
Arthur Manowski
Senior Project Engineer
BGC Contracting
BGC engaged Dallcon to manufacture and deliver precast concrete products for the Woodside Pluto DFS project. The works were completed from February to August 2018 and the early construction and delivery of the precast items enabled efficient execution of site activities.
Barry Hackett
Senior Project Manager
Main Roads WA
The products delivered, were of excellent quality and we look forward to a continuing business relationship with your company.
Paul Bailey
Project Manager
Marine & Civil Pty. Ltd
Thanks for all your assistance on this project to ensure it was a success, all went well on site and we thank Dallcon for your proactive approach to the project.
Cameron Bunker
Managing Director
MIB Traffic
Thanks to DALLCON for getting all of this sorted for us. BHP are very happy with the end result. I think we may have an opportunity for another similar job coming up so I will keep you posted.
Hugh McNeill
Installation Manager
OTOC Australia
OTOC Australia have worked with Dallcon for over 3 years. Dallcon’s willingness for change to suit our business’s needs has helped to bring many of our projects in on time and budget. Their 'can do' attitude is exactly what we require in our fast paced industry.
Scott Parker
Manager
Sandgroper Septics
We have found Dallcon a fantastic company to deal with. Dallcon were very helpful with finding the best product to use in our recent project. Their products were delivered on time and of a high quality. We found all staff we dealt with to be professional and accommodating with all of our requests. When the project grew to be bigger than first anticipated Dallcon had more product to us in a very short time, which allowed for the project to go ahead on time. Overall we were very pleased to choose Dallcon to supply our retaining wall needs and will have no hesitations in using them for our future projects.
Jason Roberts
SC Modular
Dallcon has provided SC Modular with a service that is efficient and very reliable. With the number of working parts in a project it is good to place an order, and delivery date, without the requirement to constantly chase them up ensuring it is met.
Nathan Lucken
Project Manager
HYBRID SYSTEMS AUSTRALIA PTY LTD
Received all the blocks to date. Much appreciated for aligning the deliveries to site. Well done. Was perfectly coordinated in with our crane and civil works so thank you for that.
Andrew Jackson
Dallcon recently supplied over 300 cubic metres of concrete to us. It was on time and to specification and the team were easy to deal with. They kept two trucks unloading into the pump completing the pour in no time.
Wheatland Motel Dalwallinu
Wheatland Motel Dalwallinu
Dallcon are trusted local company in Dalwallinu.
Arnold Lockyer
Truck Driver
Vernice Pty Ltd
Good concrete products with good services
Alana O’Nell
Service Planner II-HCT
Australasia at Halliburton
Always happy with the quality of supply!
Ashley Wallis
I have used Dallcon many times over the last years and have always found them professional, honest and easy to deal with.
Toby Painter
Great products, and versatile in sizing. Very professional business and great to work with. Highly recommend Dallcon!
Darren Griffin
Had to do a load out of here back to Perth(precast concrete)! Awesome to arrive somewhere and load without any dramas and have the bonus of helpful staff! Dallcon all the way, for all of your precast needs!
Bradley Sprigg
Good business to deal with
M Nash
Prompt service and very helpful
