An offsite concrete solution such as the precast concrete panels used in the Modular Flooring concept today has gained considerable popularity and wider utility in the construction sector. Modular flooring with the use of precast concrete technology is a construction process by which the final product is produced in a controlled environment of a precast manufacturing plant by using a reusable mould to cast the desired concrete shape or form of a concrete flooring panel. After casting it is then cured to bring out the final finished product. These prefabricated concrete modular panels are then transported to the site location and assembled.
Modular flooring solutions for today’s construction managers or project managers offer custom designs or standardised components forging the opportunity for creativity and efficient construction best suited for the respective project criteria. Thus, construction managers get to choose from a range of modular flooring options that are optimal for their project requirements.
The increase in development of precast modular flooring technology assures dimensional accuracy and provides the construction managers with a choice of developing unique and breakthrough constructions of exceptional quality. The modular flooring construction method also allows project managers to plan for future construction projects as the components can be rearranged accordingly.
The use of precast modular flooring options has now become a well-established construction method and provides solutions with a great variety of use, location, shape, and finish. As a matter of fact, precast concrete modular panel technology is virtually unlimited in its potential application, for both single and multi-storey construction and can be considered as an option for any construction project.
Modular Flooring Systems offers many advantages of a pre-manufactured value gained from factory production.
So, let’s have a look at the multiple Benefits of Modular Flooring and the Significance of Precast Concrete Flooring Panels in the Modern Era:
Large-scale infrastructure requirements create unique weather and element demands, including the ability to keep heat in during cold months and keep out in the summer. If the right materials are not used, costs can go up significantly all year along. Precast concrete modular flooring systems ensure thermal efficiency. Since it is denser and less of a thermal conductor, it does not allow heat to move around the concrete structure. This means a reduction in peak heating and cooling loads. Precast concrete flooring panels are also fire-proof and when properly constructed and combined with the right insulation and panelling, it can limit fire’s ability to spread.
Off-site manufacturing of concrete modular flooring designs expedites projects as precast products are not affected by weather conditions assuring better environmental adaptability. Modular flooring systems are built to withstand the harshest of weather conditions and are highly resilient to seasonal changing weather conditions. Modular Flooring systems, therefore, increase the efficiency of construction as bad weather has no influence on causing delays. The precast modular flooring panels arrive on site ready to use, most often requiring no further treatment. The precast concrete material in the panel itself is not susceptible to adverse weather conditions. It does not rust, rot or warp in the damp and is highly resilient against damage from wind and wind-borne objects. Also, the inherent resilience of the precast modular flooring panel reduces the risk of damage during delivery and on-site construction.
With the evolution of Modular flooring systems in today’s modern era, construction managers are exposed to various options of precast design modules for the custom needs of their projects. The project managers need not be worried about the solution-based designs as they are pre-available from the vast range of precast collections at the storage yard to provide the much-needed customised solution to their clients. With the advent of better and constantly improved technology in the precast modular sector, project managers can now create custom-made concrete flooring panels as per the desire of their clients.
Incorporating proven designs and methodologies, Precast Modular construction uses experimented, successfully tried, and tested methods developed over many years.
Thus, there is a suite of standards to which precast elements are manufactured and that can be used by the construction managers to meet the specifiers’ demands with confidence.
The use of Modular Flooring systems enables a simplified construction process that reduces time, reduces logistics, increases productivity, quality and safety and thus the overall cost of the project is reduced. Precast modular technology strengthens the overall solidness of the flooring structure and brings down the construction cost by 10 to 15%.
Thus, modular flooring systems can be used to bridge the demand-supply gap in affordable construction projects enabling economic construction. Being a versatile technology, it is suitable for all types of construction; high rise, low-rise, commercial projects, mining industry, civil engineering sectors, etc.
At a precast manufacturing plant, floor panels are fabricated and there is a defined space for all kinds of fittings such as electrical, plumbing, telephone, internet, etc., and they are laid before concreting. Everything is controlled through a computer-based monitoring system.
Various components are manufactured or cast in a controlled environment and assembled on the site of construction. Hence, this greatly reduces the cost of procuring additional construction materials, machinery, equipment, tools, and raw ingredients, etc. as the project manager gets everything readymade in the form of a prefabricated modular system.
Control can often feel like an elusive concept in the construction industry. However, using the precast concrete modular flooring system allows much more control in the hands of the construction managers and project managers. The use of precast modular technology endows them with full command and absolute control over their projects. It lets them practice strict regulation norms according to the needs of the project.
With offsite production, pieces are poured, cast, and cured in a controlled environment and then stored in a storage yard until they are needed at the job site. This means that a construction manager is in complete control as to when he should order the readymade precast panels to be dispatched at the job site. Also, this ensures the project manager gets a high-quality product that requires less onsite labour and has less impact on the construction site.
When it comes to traditional methods of constructing a concrete floor, a construction manager cannot deny the fact that there is going to be a lot of noise and commotion at the building site. Nevertheless, with the use of Modular Flooring systems, the project manager can take a breath of relief if he is also tasked with the mandate of maintaining minimum noise pollution at the job site.
The use of precast modular flooring systems saves the job site from the extreme noise and clamor of cutting, cementing, levelling, shaping, etc. which would have been undertaken in a traditional construction process.
To avoid unnecessary noise and clattering, commercial buildings in large metropolitan areas often use precast concrete modular flooring systems for this very reason.
Also, precast concrete flooring panels are very dense and sturdy, making it a fantastic material choice for buildings where soundproofing is a top priority.
Quiet and holy places of worship, multi-family residential, student dormitories, hostels, schools, and colleges also benefit from precast modular technology as it limits unnecessary noise transfer from floor to floor.
Precast concrete modular flooring panels are manufactured to specific dimensions with no further trimming or cutting required, and can include cast in services. This avoids unnecessary waste production and alterations on-site. Just-in-time delivery and the robustness of concrete both enable minimal packaging needed during delivery and, therefore associated waste on site is greatly reduced or even completely avoided.
If in an unlikely event or due to some unforeseen circumstances, the product is accidentally damaged beyond sensible use, then it could be taken back by the precast manufacturer for recycling and replaced with a fresh new precast product.
Precast Concrete Modular Flooring systems feature pre-tested and prestressed precast panels and materials that are tested for their high strength and load-bearing capacity with very high precision and in a controlled environment of a precast manufacturing plant. This results in assuring greater clear span and endurance of the precast products.
Construction managers always look for such kinds of modular building floor plans that can stand the test of trials and prove their true worth of heavy endurance, weight-bearing capacity, and potency. Also, they look for lighter precast modular floor panels that do not compromise their strength and tenacity. It’s the reason that lighter weight provides for a reduction in the size of needed structural material and overall foundation depth. The strength is not sacrificed by its lightweight construction.
It stays secure and can even be put under reduced dead loads when properly installed. All of that weight savings paired with high strength and tolerance capability means buildings can use precast concrete flooring panels to reach the heights of a multi-storey lofty building.
Precast concrete modular panels’ uniformity also mutes vibrations that move throughout the building. This is especially beneficial for large-scale projects with open areas where vibrations are needed to be restrained or reduced considerably. It also minimises the risk of structural damage from large crowds.
These elements combine to make precast concrete modular flooring systems an extremely safe building material that can help the construction manager and his crew to meet the safety requirements of projects of almost any size or shape, large scale, mid-scale or small scale.
Another important precast concrete modular flooring advantage lies in its fireproof attributes and anti-acid corrosion properties. Precast concrete flooring panels will not catch fire, and it will prevent the spreading of fire from room to room. Precast concrete flooring panels are more durable to acid attacks, corrosion, impact, reduces surface voids, and resists the accumulation of dust.
Thus, it is a fantastic construction material to have in building construction. In the event of a fire, the precast concrete flooring panel will not get so hot as to drip molten particles and light other materials on fire.
Precast concrete modular flooring systems have a longer service time period and minimal maintenance. The modular flooring panels need nominal upkeep and preservation as they are highly durable and can withstand the harshest conditions.
The high-density reliable precast concrete flooring panels ensure that your modular fittings last very long without the need for frequent replacements or repairs. The long-lasting durable nature of the precast concrete flooring panels can absorb impacts and concussions over a long and considerable period of time.
Offsite construction can reduce the level of activity on-site and this can enhance safety and improve health conditions due to the reduction of waste, pollutants, dirt, and dust at the job site. Uniquely concrete floors once installed, provide a safe, non-combustible, and weather durable working platform for site operatives.
The Construction managers and their crew will always prefer to incline towards a health and safety charter which is made possible by precast modular flooring systems. Operating safely is also the key priority for the precast industry and offsite production means that more work takes place in factory-controlled conditions.
Precast concrete elements must always be installed using the manufacturers’ recommended installation details, equipment, and instructions, and following all relevant health and safety regulations and relevant codes of practice of the construction industry.
The aspiration and vision towards an environmentally responsible industry promises to promote wider use of precast concrete modular systems in the coming years. The most prominent and significant factor of Precast Modular technology is that it brings a world of creative possibilities in application and design. It provides abundant choices for architects, engineers, construction, and project managers to create future-ready buildings that are unique in character and of exceptionally high quality.
The Construction industry is often blamed for being labour-intensive and polluting. Most buildings are still built with conventional methods involving in-site concrete, timber formworks, heavy manufacturing machinery, and expensive trades with high manpower requirements.
However, there is a growing awareness of green building practices and eco-friendly construction projects. Amid rapid urbanization and global climate change, precast modular technology holds very high significance for the future of the construction industry. This technology is being deployed by large-scale industries, heavy mining industries, and civil engineering projects of both government and private sectors.
Precast Concrete Modular Technology, can help in reducing carbon footprint during the process of construction due to the regulated and controlled environment for manufacturing within the precast factories. So, efforts are being made towards sustainable development in this technology to further improve optimal use of natural resources, reduce, and recycle waste, and significantly minimise pollution emissions.